
SAE J525 Welded Cold Drawn Low Carbon Steel Tubing Annealed for Bending and Flaring
Applications: for Bending and Flaring to Auto Parts
Quick Detail:
Size range: O.D.:6-350mm W.T.:1-15mm L: According to customer Order
Grade: Low Carbon Steel
Manufacture and Production: ERW+ DOM
The tubing is made from flat-rolled steel shaped into a tubular form, the edges of which are joined and fused together by electric-resistance welding.
After forming and welding, the tubing shall be normalized and subjected to a cold-drawing operation that shall result in a 15% minimum reduction in cross-sectional area, of which 8% shall consist in a reduction in wall thickness. Subsequent to cold working, the tubing shall be normalized via an atmospherically controlled method to produce a finished product that will meet requirement of SAE J525.
Description:
Mechanical tubing made from hot or cold-rolled steel.
Covers electric-resistance-welded low carbon steel tubing for use as mechanical tubing
Advantage:
Good concentricity, Better price than seamless.
Table 1- TUBING OUTSIDE DIAMATER TOLERANCE | |||||||
Nominal Tubing OD mm | Tolerance OD ±mm | Tolerance ID ±mm | |||||
Up to 9.50 | 0.05 | 0.05 | |||||
Over 9.50 to 15.88 inclusive | 0.06 | 0.06 | |||||
Over 15.88 to 50.80 inclusive | 0.08 | 0.08 | |||||
Over 50.8 to 63.50 inclusive | 0.10 | 0.10 | |||||
Over 63.50 to 76.20 inclusive | 0.13 | 0.13 | |||||
Over 76.20 to 100.00 inclusive | 0.15 | 0.15 | |||||
WT tolerance shall be not more than 10% |
Table 2- TUBING WALL THICKNESS TOLERANCE | |||||||
Nominal Wall Thickness | Nominal OD Through 22mm ±mm | Nominal OD 22-48mm ±mm | Nominal OD 48-100mm ±mm | ||||
0.89 | 0.05/0.05 | 0.05/0.05 | 0.05/0.05 | ||||
1.00 | 0.05/0.05 | 0.05/0.08 | 0.05/0.08 | ||||
1.25 | 0.05/0.05 | 0.05/0.08 | 0.05/0.08 | ||||
1.50 | 0.05/0.05 | 0.05/0.08 | 0.05/0.08 | ||||
1.65 | 0.05/0.05 | 0.05/0.08 | 0.05/0.08 | ||||
2.00 | 0.05/0.05 | 0.05/0.08 | 0.05/0.08 | ||||
2.11 | 0.05/0.05 | 0.05/0.08 | 0.05/0.08 | ||||
2.410 | 0.05/0.05 | 0.05/0.08 | 0.08/0.08 | ||||
2.500 | 0.05/0.08 | 0.05/0.10 | 0.08/0.08 | ||||
2.770 | 0.05/0.08 | 0.05/0.10 | 0.08/0.08 | ||||
3.000 | 0.05/0.08 | 0.05/0.10 | 0.08/0.08 | ||||
3.050 | 0.05/0.08 | 0.05/0.10 | 0.08/0.08 | ||||
3.40 | - | 0.05/0.10 | 0.08/0.08 | ||||
3.75 | - | 0.05/0.10 | 0.08/0.08 | ||||
4.00 | - | 0.08/0.10 | 0.08/0.10 | ||||
4.19 | - | 0.08/0.10 | 0.08/0.10 | ||||
4.57 | - | 0.10/0.10 | 0.08/0.13 | ||||
5.00 | - | 0.10/0.13 | 0.10/0.13 | ||||
Table 2- CHEMICAL REQUIREMENTS | |||||||
Element | % | ||||||
Carbon | 0.06-0.18 | ||||||
Manganese | 0.30 to 0.60 | ||||||
Phosphprus | 0.040 max | ||||||
Sulfur | 0.050 max | ||||||
Table 3- MECHANICAL PROPERTIES | |||||||
Properties | Value | ||||||
Yield Strength,min | 170 Mpa | ||||||
Ultimate Strength,min | 310 Mpa | ||||||
Elongation in 50mm, min | 35% | ||||||
Hardness ( Rockwell B),max | 65.00 |
Production & Sample:
SAE PUBLICATIONS FOR RELATED STNANDARDS:
SAE J409 Product Analysis - Permissible Variations from Specified
Chemical Analysis of a Heat or Cast
Cast of Steel
SAE J514 Hydraulic Tube Fittings
SAE J533 Flares for Tubing
SAE J1677 Test and Procedures for Low Carbon Steel and Copper Nickel Tubing
SAE J1065 Norminal Reference Working Pressure for Steel Hydraulic
Tubing
SAE J1453 Fitting - O Ring Face Seal
PERFORMANCE REQUIREMENTS:
Flattening test - SAE1677
Flaring test - SAE1677
Reverse Flattening test - SAE1677
Expansion Test - SAE1677
Hardness Test - SAE1677
Tensile Test - SAE1677
Elongation Test - SAE1677
Pressure Proof Test - SAE1677
Nondestructive Electric Test - SAE1677
Test Certificate: EN10204 3.1 B
Cleanliness- The Inside and outside surfaces of the tubing is commercially bright, clean, and free from grease, oxide scale, carbon deposits, and any other contamination that can not be readily removed by cleaning agents normally used in manufacturing plant
Corrosion Protection - The inside and outside of the finished tubing is protected against corrosion during shipment and normal storage. The corrosion preventive compound can be readily removed by cleaning agents normally used in manufacturing after normal storage periods.
Packaging - The tubing is packed in a way allow it to be transported and stored. Usually in bundles with hexagonal shape with strong strips and lifting string for loading and unloading. Could also follow purchaser's requirement and agreement.
TORICH INTERNATIONAL LIMITED
Who We are ?
-------A professional steel pipes materials inventor, manufacturer
and solution provider
Torich International Limited is a professional manufacturer
and exporter of steel pipes materials. It is an international
marketing and sales company specialized in steel tubes, which holds
the factories of Seamless Steel Tubes with Carbon and Alloy Steel
Grade, Welded Precision Steel Tubes,DOM Steel Tubes, Seamless &
Welded Stainless Steel Tubes with Nickel and Alloy Steel Grade.
Our factory was established since 1997, with the name of TORICH
INTERNATIONAL LIMITED. The factories’ technicians are of great
engineering experience in steel pipe industry for more than 20
years, which are in great command of production technology for Cold
Drawing and Cold Rolling. So we have strong technician team and
manufacturing capability.
What products we do?
------- Invent and produce various Precision Steel Pipes
Our steel pipes cover the following ranges:
Seamless Precision Steel Pipes
Bearing Steel Tubes
Welded Precision Steel Pipes, with DOM production
Seamless Heat Exchanger Steel Pipe
Seamless Boiler Steel Pipes
Honed Tubes
Hydraulic Cylinder Steel Tubes
Hydraulic Telescopic Cylinder Tubes
Seamless Structural Steel Pipes
Seamless Mechanical Steel Pipes
Seamless Alloy Steel Tubes & Pipes
Seamless Stainless Steel tubes
Welded Stainless Steel Tubes
Seamless Stainless Steel Tubes & Pipes
Welded Stainless Steel Tubes & Pipes
Seamless Carbon Steel Tubes & Pipes
Nickel Alloy Steel Tubes & Pipes
What TORICH do:
1. Producing Steel Tubes
2. Selling both on Domestic and International Market
3. Precisely Targeting Customers’ Requirement- Sourcing the right
factory for right products for Customers
Products Application:
Oil Cylinders
Air Cylinder,
Automotive Cylinder Liners
Boilers, Pressure Vessels
Shell & Heat Exchangers
Jack Lifting
Telescopic Systems
Pneumatic Cylinders
Agricultural Machineries
Size range is:
O.D. 4-350mm,
W.T. 0.5-30mm,
Length: according to customer’s requirement and agreement
Steel Grade:
Carbon Steel Grade:
ST35.8, ST37.0, ST44, ST52;
E155, E195, E215, E235, E275, E355;
195GH, P235GH, P265GH, P195TR1, P195TR2, P235TR1, P235TR2, P265TR1,
P265TR2;
SAE1010, SAE1020, SAE1026, SAE1035, SAE1045;
Carbon steel tube: SA178, A179, A192, A210, SA213, SA214, etc.
Alloy Steel Grade:
T2, T5, T9, T11, T12, T17, T21, T22, T91,T92, 15Mo3,16Mo3,
13CrMo44;
SAE4130, SAE4140, 40Cr, 40Cr4, 10CrMo910, 12CrMo910, 11CrMo910,
25CrMo4, 35CrMo, 35CrMo4, 42CrMo4, 34CrMo4, 20MnV, 20MnV6,20CrMn;
Carbon steel tube: A179,A192,A210,DIN17175,etc.
Bearing Steel Grades:
GCr15 52100 suj2 suj3 100Cr6 SKF3S SKF3S 20CrNiMo 8620H 4118H;
Nickel Alloy Grade:
N02200/2201, N04400, N06600, N06601, N06625, N06852, N06219,
N06690, N08800/8810/8811, N08825, N08028, N08535, N08904, N08925,
N08926, N010276, N06022, etc.
Austenitic/Super Austenitic Stainless Steel Grade:
304/304L, 316/316L, 314, 321, 347H, 316Ti, 316LMod, 317L/N, 310S,
253MA, 330, 904L, S31254, XM-19, etc.
Ferrite/Martensite Stainless Steel Grade:
TP410, TP405, TP420, TP430, TP430Ti, TP403, TP409, TP444, TP439,
TP446, etc.
Duplex/Super Duplex Stainless Steel Grade:
S31803, S32304, S31500, S32550, S32750, S32760, etc.
Corporate Culture:
We focus on Quality First, Quality Traceability, and Quality
Stability!
We focus on Customer First, People First, and Quality-Oriented!
Success:
First factory started in 1997, in the name of Torich , now covers
50000 square meters of factory building, with more than
100employees, and over 45 million RBM assets.
In 2008, we started the company of Torich International
Limited for international business and marketing.
Welcome partners from all over the world for long term cooperation!